Pasteurisation is fast, effective, efficient, safe and environmentally friendly. The ever-increasing competitiveness and drive for excellence within the horticultural industry dictates that all production systems must deliver efficient and effective processes.
At the end of the day rapid growing healthy plants deliver the biggest profit.
C-Mac offers a wide variety of horticultural solutions. In particular C-Mac manufactures high quality pasteurisation/sterilisation trailers for the pasteurisation of potting media, tools, pots and propagating trays etc.
C-Mac´s Pasteurisation/Sterilisation trailers use a mixture of steam and air along with an energy efficient air recycling system. For pasteurisation the required temperature of between 60°C and 70°C is achieved with a standard boiler (30 – 50kW). For higher temperatures please consult C-Mac.
Generally the time needed to raise the media to temperature is half an hour but this can vary depending on the media and the boiler size. Treatment time then takes an additional half an hour depending on the application.
Steam generated by an electric boiler is injected into a fan unit which delivers a steam/air mixture to the under carriage of the trailer. This steam/air mixture is then distributed to the contents of the trailer through a stainless steel perforated sheet. The air within the trailer is then recycled back to the fan unit.
The cool down process is achieved by running the fan with the canopy left on and generally takes between fifteen minutes and half an hour.
Once this process is completed the trailer can be disconnected from the boiler and easily manoeuvred into position (for example a potting shed). Lowering the fold-down sides allows for potting directly from the trailer. Alternatively if the trailer has a tipping mechanism, it can be maneuvered to a hopper and conveyor system.
The best way to reduce lag time is to run multiple trailers in tandem so that as one is being potted from another is being treated. Only the one boiler and fan is required!
Some of the main pathogens of concern within the Australian nursery environment include Pythium, Phytophthora and Chalara. All of these fungi can be successfully controlled using steam/air pasteurisation at a temperature of 60°C for 30 minutes.
Pasteurisation can be considered as one of the most effective methods of disease control as it actually kills harmful pathogens rather than just suppress them like many chemical treatments.
Some of the common sources of disease pathogens include soils and river sand, but were you aware peat moss is also a potential source of harmful plant pathogens?
Knowing many nurseries rely on a river sand and peat moss mix for their propagation, pasteurisation is a method whereby growers can guarantee their infant plants have the benefit of starting in disease free media. Nurseries that have already adopted this method have remarked that there is a definite improvement in plants grown in pasteurised media as opposed to non-pateurised media.
C-Mac has undertaken research into the effectiveness and benefits of steam pasteurisation and has a number of pasteurisation solutions that can be specially customised to suit your individual requirements.
Download Pasteurisation Brochure
Download “Treatment Times & Temperatures”
As C-Mac is the manufacturer, different sizes and designs can be manufactured to suit your application. Units can be made in:
On the right hand side there is an example of a small 200 litre Mobile Pasteurisation Unit based on the same priciples as the large 750 and 1,000 cublic litre sterilising and pasteurisation units
*[Owner]* An industrial laundry system service company needed repairs and redesign done to their tooling. C-Mac made changes to the tooling to make access and ease of use to decrease service down times.
*[Service Manager]* An industrial fan service company had a failure of a major shopping centre air conditioning fan/ blower. C-Mac repaired the unit within a 24hr turn around for minimum downtime.
*[Owner/Manager]* A major food manufacturer specializing in tomato sauce had a filling machine breakdown. The machine was brought to C-Mac and repaired in 24hrs for minimum downtime of the production line costing $5,000 per hour.
*[RAAF - Warrant Officer]* Airfield support staff required a portable sandbagging frame and requested a design, prototype and trials at no cost. There was nothing suitable on the market i.e. made in Australia. "Sandbagging Frames":materials-handling/1-bagging-equipment#silt-bagging-frame are now on the national procurement data base and some probably overseas at different war zones.
*[Mechanical Design Engineer]* An automotive transmission design customer needed help with designing an automatic transmission gear prototype. We suggested and engineered a more cost effective and practical way for the mass production stage.
*[Nursery Manager]* At an exhibition saw our self tracking nursery trailers and indicated he had a costly issue transporting large (heavy) pots containing advanced trees. Existing method was a bobcat. C-Mac designed and quoted for the manufacture of a Self Tracking “Low Loader”. His comment on the first day of using "Low Loader trailer":nursery-equipment/7-trailers/#low-loader-self-tracking-trailer “Can now move 100 litre pots with trees, 150 metres in 1 hr and not get a sore back”.
*[Purchasing Officer]* A mining design and machining company needed help with machining components urgently as they were too busy to keep up with the demand. C-Mac machined the components so the deadline could be met.
*[General Manager]* Customer had to submit a proposal and compete against other countries for the manufacturing facility. C-Mac submitted drawings to show there was space in existing plant to install the new process and to comply with all Australian OH&S Standards. Working together with customer to submit proposal to the Head Office overseas WON the contract. Project was a success meeting 6month lead time and budget.
*[Nursery Owner]* Needed a specific Potting & Mixing machine. for his yuccas nursery, but the problem was it was no longer manufactured. From his description and specifications our engineers designed and modelled in 3D software his requirements. "Potting Machine":nursery-equipment/3-potting-machines/ was manufactured and fully tested with potting media in our workshop, video was then sent to customer who was very pleased with the results. Machine disassembled and freighted interstate and installed.
*[Maintenance Engineer]* An industrial hydraulic fitting manufacturer had problems with gear and shaft breakages with their machinery. They also had problems repairing and maintaining. C-Mac offered to repair and maintain their machinery on-site instead of having to permanently employ fitters.
21/64 Drummond St
South Windsor NSW 2756
Phone: (02) 9631 6000